📍 Now serving Katy, TX — Free quotes · 5–7 day turnaround · No minimums
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📍 Katy, Texas · Professional Custom Apparel

Custom T-Shirts in Katy, TX
Professional Screen Printing &
DTG Services

Premium custom apparel for Katy businesses.schools.sports teams.organizations.events.businesses.

From 50 shirts to 5,000+ pieces Same quality, every order

No upfront costs
No order minimums
5–7 day turnaround
Premium materials
★★★★★ 5.0 · Trusted by Katy businesses
★★★★★ 5.0· 5–7 day turnaround· No minimums
We Offer Professional
Screen Printing
Direct-to-Garment (DTG) Printing
Embroidery Services
Bulk T-Shirt Printing
Corporate Apparel Branding
Event Merchandise Production
Why Lone Star Custom

Why Katy Businesses Choose Us For Custom T-Shirts

Premium materials, transparent pricing, and a local team that delivers on time — every order.

Local

Local Katy
Printing Company

Fast turnaround with convenient local support and pickup options for Katy businesses.

Premium

Premium
Apparel Quality

We print on trusted brands you know and love.

  • Gildan & Hanes
  • Bella+Canvas & Next Level
  • American Apparel
Flexible

Flexible Order
Quantities

One shirt or thousands — same consistent quality. No order minimums, ever.

Fast

Fast
Turnaround

Local production = quicker proofs, faster revisions, shorter shipping. Rush options always on the table.

Design

Professional
Design Help

Our in-house experts optimize your artwork for the best print quality — at no extra cost.

Pricing

Competitive
Bulk Pricing

Transparent pricing with volume discounts. No hidden setup fees — just honest quotes.

Our Services

Custom T-Shirt Printing Services in Katy

Three production methods, one promise: professional results delivered on time.

01

Screen Printing

The gold standard for bulk orders. Vibrant, durable prints at the best per-piece price.

Best For
  • Corporate uniforms
  • Team apparel
  • Promotional giveaways
  • Event merchandise
  • Large quantity orders
Benefits
  • Vibrant, saturated colors
  • Extremely durable prints
  • Cost-effective at scale
  • Long-lasting wash resistance
  • Professional retail-grade finish

Perfect for Katy businesses looking for high-quality branded apparel at affordable bulk pricing.

02

Direct-to-Garment Printing

For full-color artwork and small batches. Unlimited colors, zero minimums.

Best For
  • Small batch orders
  • Full-color artwork
  • Photographic designs
  • Detailed graphics
  • One-off custom shirts
Benefits
  • Unlimited colors
  • No minimum order requirement
  • Fast production
  • Excellent detail reproduction
  • Ideal for samples & personalization

A great solution for Katy customers wanting premium custom apparel without large order commitments.

03

Embroidery Services

Premium stitched branding for corporate wear, polos, hats, and workwear.

Best For
  • Polo shirts
  • Hats and caps
  • Jackets & outerwear
  • Corporate uniforms
  • Industrial workwear
Benefits
  • Premium, professional appearance
  • Texture & dimension you can feel
  • Extremely long-lasting
  • Elevates brand perception
  • Perfect for executive apparel

Embroidery delivers a polished, premium look for business branding and employee apparel.

How It Works

Our Custom T-Shirt Production Process

Seven steps from your first idea to printed shirts in your hands.

1

Design Consultation

Discuss your ideas, goals, budget, and timeline with our experienced apparel team.

2

Blank Apparel Selection

Choose from a wide range of colors, sizes, materials, and premium brands.

3

Color & Print Placement

We finalize the details:

  • Pantone color matching
  • Chest & back prints
  • Sleeve designs
  • Oversized graphics
4

Digital Proof Approval

Review and approve a professional mockup before production begins.

5

Production

Your shirts are printed using professional-grade equipment and premium inks.

6

Quality Control

Every garment is hand-inspected before it leaves our facility.

7

Delivery or Pickup

Convenient pickup options in Katy or nationwide shipping available.

Ready to start?

Get your free quote today and we’ll guide you through the rest.

Get a Quote →
Who We Serve

Built For Every Katy Use Case

From corporate brands to family reunions — apparel printed for every story.

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Most Popular

Corporate Apparel

Katy, TX · B2B
02 / 06
High Volume

Event Merchandise

Festivals · Trade Shows
03 / 06
Performance

Sports Team Uniforms

Athletics · Youth Leagues
04 / 06
Pride & Spirit

Schools & Universities

K–12 · Greek · Clubs
05 / 06
Nonprofit

Fundraising Campaigns

5K Races · Charity Drives
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Celebrations

Family Reunions

Weddings · Birthdays · Reunions
Materials

Premium Materials & Apparel Options

Choose the fabric that fits your brand. Every option meets our quality standards.

🌿

100% Cotton

Soft, breathable, and durable. The classic everyday wear choice.

⚖️

Cotton Blends

Enhanced comfort, flexibility, and athletic performance.

Performance Fabrics

Moisture-wicking apparel ideal for sports and outdoor activities.

♻️

Organic Cotton

Eco-friendly apparel for sustainable brands and conscious customers.

Available Sizes

XS through 5XL · Specialty sizing available on request

Artwork & Design

Artwork & Design Requirements

Bring your own design, or let our team build one with you — either way, the result is print-ready perfection.

File Formats & Color

Preferred File Formats

.AI.EPS.PDF.PNG (300 DPI)

Pantone Color Matching

Accurate brand color reproduction for consistent business identity across every print run.

Design Support

Don’t have artwork yet? No problem. Our team can prepare print-ready files from:

  • Existing logos
  • Sketches & concepts
  • Reference images
  • Existing designs needing updates

Unlimited Revisions

We work with you until the final design is exactly right — no extra charges, no limits.

Our Promise

Quality Guarantee

Every custom t-shirt order undergoes strict quality inspection before delivery. We stand behind every garment.

Accurate colors. Pantone-matched to your brand specs.

Precise print placement. Inspected on every garment.

Durable finishes. Built to survive wash after wash.

Professional results. Retail-grade quality, every time.

If any item fails to meet our standards, we’ll replace it at no additional cost. That’s the Lone Star Custom guarantee.

Pricing & Turnaround

Honest Pricing, Reliable Timelines

No hidden fees. No setup surprises. Just clear quotes and dependable delivery.

01 / 04
No Hidden Fees

Transparent Pricing

What you see · What you pay
02 / 04
Volume Rates

Bulk Discounts

100+ pieces · Tiered savings
03 / 04
Standard Speed

Standard Turnaround

5–7 days · After proof approval
04 / 04
Express Lane

Rush Orders Available

Expedited · On request
FAQ

Frequently Asked Questions

Quick answers to the questions we hear most from Katy businesses.

What is the minimum order quantity?+
We offer both single-shirt orders and large bulk production runs. There’s no minimum quantity — print one shirt or five thousand, your choice.
Which printing method is best for my project?+
It depends on your order size and design: Screen Printing is best for bulk orders & long-lasting prints; DTG is best for small quantities & detailed full-color artwork; Embroidery is best for premium corporate apparel & hats. Not sure? Our team will recommend the right method when you request a quote.
Do you offer design help?+
Yes — our in-house design team can assist with artwork preparation, file conversion, and optimization for print. Whether you have a finished logo or just a sketch, we’ll prep it for production at no extra cost.
Can you match my brand colors?+
Yes. We provide Pantone color matching services to ensure your brand colors reproduce accurately and consistently across every print run.

Get a Free Quote for Custom T-Shirts in Katy, TX

Ready to create professional custom apparel? Contact Lone Star Custom today for a free quote and expert consultation. We’ll help bring your vision to life with premium quality, fast turnaround, and exceptional service.

Request Your Free Quote →