๐Ÿ“ Now serving Katy, TX โ€” Free quotes ยท 5โ€“7 day turnaround ยท No minimums
TechniquesProcessApplicationsPricingFAQ
๐Ÿ“Katy, Texas ยท Professional Screen Printing

Professional Screen Printing in Katy, TX Vibrant, Durable Custom Apparel

Expert screen printing for Katy

From 25 shirts to 10,000+ garments Same quality, every order

โœ“ Pantone matching
โœ“ No order minimums
โœ“ 5โ€“7 day turnaround
โœ“ Premium inks
โ˜…โ˜…โ˜…โ˜…โ˜…5.0ยท Trusted by Katy businesses
โ˜…โ˜…โ˜…โ˜…โ˜… 5.0ยท 5โ€“7 day turnaroundยท No minimums
Our Screen Printing Services
Corporate Apparel Printing
Team Uniform Printing
Promotional Merchandise
Event T-Shirt Printing
Specialty Ink Printing
Bulk Apparel Production
Why Lone Star Custom

Why Choose Lone Star Custom for Screen Printing in Katy?

Professional equipment, accurate color, and a local team that delivers vibrant, durable prints on time โ€” every order.

Expertise

Expert Team &
State-of-the-Art Gear

Professional automatic and manual presses run by experienced specialists for precise, consistent, superior print quality.

Color

Pantone
Color Matching

Accurate brand color reproduction for professional, consistent results across every order.

Fast

Fast
Turnaround Times

Most screen printing orders are completed within 5โ€“7 business days after artwork approval.

Flexible

Flexible Order
Quantities

From small local projects to large-scale corporate production runs, we handle orders of all sizes.

Pricing

Competitive
Pricing

Transparent quotes with volume discounts available for bulk orders. No hidden setup surprises.

Local

Local Katy
Service

Convenient support, fast communication, local pickup options, and reliable nationwide shipping.

The Basics

What Is Screen Printing?

A professional apparel decoration method that pushes specialized ink through a fine mesh screen to create bold, long-lasting designs on garments and promotional products.

Ideal For
  • Bulk apparel orders
  • Corporate uniforms
  • Promotional giveaways
  • Sports teams
  • School merchandise
  • Event apparel

Screen-printed designs are highly durable โ€” they hold vibrant color wash after wash.

How It Works

Our Professional Screen Printing Process

Six steps from your artwork to perfectly printed, quality-checked apparel.

1

Design Preparation

We optimize your artwork for professional screen printing โ€” color separations, sizing, and print placement.

2

Screen Creation

Custom screens are created specifically for your design and color count.

3

Premium Ink Selection

We use high-quality plastisol and water-based inks for maximum durability and color vibrancy.

4

Expert Printing

Our technicians print each garment using advanced equipment for precise alignment and consistency.

5

Professional Curing

Every printed garment is heat-cured properly to ensure long-lasting durability.

6

Quality Inspection

Each item undergoes strict quality control before packaging and delivery.

โ†’

Ready to start?

Get your free quote today and we'll guide you through the rest.

Get a Quote โ†’
Techniques

Screen Printing Techniques & Specialty Options

From everyday plastisol to specialty inks โ€” the right technique for every look and budget.

Plastisol Printing

The most popular option for vibrant, durable prints that hold up order after order.

Best For
  • Corporate apparel
  • Team uniforms
  • Promotional merchandise
Benefits
  • Vibrant colors
  • Excellent durability
  • Sharp detail reproduction
  • Long-lasting performance

Water-Based Printing

Soft, breathable prints with a more natural feel that sinks into the fabric.

Ideal For
  • Premium apparel
  • Eco-conscious brands
  • Fashion merchandise
Benefits
  • Softer texture
  • Lightweight feel
  • Eco-friendly printing option

Discharge Printing

Removes garment dye to create a soft, vintage appearance on dark apparel.

Popular For
  • Lifestyle brands
  • Vintage-inspired clothing
  • Fashion collections

A super-soft hand feel with a worn-in, retail look that lasts.

High-Density Printing

Creates raised, textured designs that add depth and dimension to logos and graphics.

Great For
  • Bold branding
  • Premium merchandise
  • Eye-catching designs

Tactile, three-dimensional detail that makes a brand stand out.

Puff Printing

Produces a raised 3D effect that gives apparel a unique, modern appearance.

Ideal For
  • Streetwear
  • Fashion apparel
  • Creative branding projects

On-trend dimension that elevates modern apparel lines.

Specialty Ink Printing

Eye-catching specialty inks for promotional campaigns, events, and unique projects.

Ink Options
  • Metallic inks
  • Reflective inks
  • Glow-in-the-dark inks

Perfect for campaigns and events that need to grab attention.

Applications

Screen Printing for Every Katy Use Case

From corporate brands to community fundraisers โ€” durable, professional apparel for every story.

01 / 06
Branded Teams

Corporate Uniforms

Professional branded staff apparel
02 / 06
High Volume

Event Merchandise

Festivals ยท Conferences ยท Trade shows
03 / 06
Performance

Sports Team Apparel

Uniforms ยท Jerseys ยท Spirit wear
04 / 06
Pride & Spirit

School Merchandise

Schools ยท Booster clubs ยท Fundraisers
05 / 06
Storefront

Restaurant & Retail

Branded staff & promo apparel
06 / 06
Community

Nonprofit & Charity

Fundraising & awareness merch
How It Compares

Screen Printing vs Other Printing Methods

Not sure which method fits your project? Here's how screen printing stacks up.

Screen Printing vs DTG

  • Bulk orders
  • Long-lasting durability
  • Lower cost per shirt at higher quantities
  • Small orders
  • Full-color graphics
  • Detailed artwork

Screen Printing vs Embroidery

  • Large graphics
  • Multi-color designs
  • Full-front artwork
  • Polos
  • Hats
  • Premium corporate apparel

Screen Printing vs Heat Transfer

  • Superior durability
  • Better wash resistance
  • Long-term value
  • Quick one-off items
  • Names & numbers
  • Small personalized runs
Materials

Materials We Can Print On

From everyday cotton to performance wear and accessories โ€” we print on it all.

Cotton Apparel

Soft, breathable, and durable โ€” the classic everyday choice.

Cotton Blends

Enhanced comfort, flexibility, and all-day wearability.

Polyester Fabrics

Smooth, lightweight fabrics that hold color beautifully.

Performance Wear

Moisture-wicking apparel ideal for sports and the outdoors.

Hoodies & Jackets

Heavyweight comfort for cooler weather and premium merch.

Tote Bags

Reusable, brandable bags for events and promotions.

Canvas Products

Durable canvas goods printed with bold, lasting graphics.

Hats & Headwear

Caps and headwear to round out any branded apparel set.

Available Sizes

XS through 5XL ยท Specialty sizing available on request

Artwork & Design

Design Optimization Support

Bring your own design, or let our team optimize one with you โ€” either way, the result is print-ready perfection.

File Formats & Color

Preferred File Formats

.AI.EPS.PDF.PNG (300 DPI)

Pantone Color Matching

Accurate brand color reproduction for consistent business identity across every print run.

Design Optimization

Our team helps optimize your artwork for professional results by assisting with:

  • Color reduction
  • Placement strategy
  • Sizing adjustments
  • Font readability
  • Material recommendations
  • Specialty effect recommendations
Our Promise

Quality Assurance Process

Every order goes through a detailed inspection process before it ships โ€” no exceptions.

โœ“

Setup verification. Screens, colors, and placement confirmed before we print.

โœ“

Test print approval. A sample print is checked against your specs.

โœ“

Production monitoring. Quality is tracked throughout the entire run.

โœ“

Final inspection & packaging. Every garment is checked, then carefully packed.

We ensure every garment meets our strict production standards before delivery. That's the Lone Star Custom guarantee.

Pricing & Turnaround

Honest Pricing, Reliable Timelines

No hidden fees. No setup surprises. Just clear quotes and dependable delivery.

01 / 04
No Hidden Fees

Custom Quotes

Quantity ยท Colors ยท Garment
02 / 04
Volume Rates

Bulk Discounts

Volume pricing on large orders
03 / 04
Standard Speed

Standard Turnaround

5โ€“7 days ยท After proof approval
04 / 04
Express Lane

Rush Orders Available

Expedited ยท For urgent deadlines
Pricing Depends On
Quantity orderedNumber of print colorsGarment typePrint size & placementSpecialty ink requirements
Sustainability

Eco-Friendly Screen Printing Options

Sustainable printing solutions for environmentally conscious businesses and organizations in Katy.

Water-Based Inks

Soft, breathable prints with a lighter environmental footprint.

Eco-Conscious Production

Responsible practices throughout our printing process.

Soft-Hand Printing

Premium soft-hand finishes that feel as good as they look.

FAQ

Screen Printing FAQs

Quick answers to the questions we hear most from Katy customers.

We handle orders of all sizes โ€” whether you need 25 shirts or 10,000+ garments. Flexible quantities with no large minimums required.
Most screen printing orders are completed within 5โ€“7 business days after artwork approval. Rush orders are available for urgent deadlines.
Screen printing is best for bulk orders, durability, and a lower cost per shirt at higher quantities. DTG is best for small orders and detailed, full-color artwork. Not sure? We'll recommend the right method with your free quote.
Yes. We provide Pantone color matching to ensure your brand colors reproduce accurately and consistently across every print run.
We prefer .AI, .EPS, .PDF, or high-resolution .PNG (300 DPI) files. Don't have print-ready art? Our team can prepare it from logos, sketches, or reference images at no extra cost.

Get a Free Screen Printing Quote in Katy, TX

Ready to create professional custom apparel with expert screen printing in Katy? Contact Lone Star Custom today for a free consultation and personalized quote. Our team is ready to bring your designs to life with vibrant colors, premium materials, and long-lasting quality.

Request Your Free Quote โ†’